Unlocking Hidden Plant Capacity: OEE Insights from Our 45-Minute Executive Session

Catch up on invaluable insights into revolutionizing your manufacturing operations. Register now for the recording and elevate your game!
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Logistics Expansion Director, International Trade & Retail.
"Very informative and provided the necessary tools to develop advanced skills and drive career improvement in operational excellence."

Unplanned downtime and hidden micro-stops silently erode manufacturing margins. In this 45-minute technical session, Husni Halim (Mechanical Engineer with 16+ years in continuous improvement across global subsea and power cable manufacturing) breaks down how leading plants leverage Overall Equipment Effectiveness (OEE) to recover lost capacity without adding CAPEX.

Key Operational Insights Covered:

  • The 6 Big Losses in Production: How to categorize equipment availability, performance drops, and quality rejects.
  • Calculating True OEE: Moving beyond vanity metrics to align shop-floor performance with EBITDA.
  • Eliminating Bottlenecks: Real-world tactics used by multinational manufacturers to stabilize line flow.

Watch the full 45-minute recording below:

Next Steps to Optimize Your Operations

  1. Master setup reduction tactics in our Mother Post: How to Reduce Setup Time in Production (SMED).
  2. Read our technical guide on OEE: The Truth Metric for Industrial Profitability.

Ready to Stop Silent Capacity Losses in Your Plant?

Identify operational constraints in your Value Stream, eliminate micro-stops, and receive a customized roadmap to optimize your throughput and EBITDA. Take our 5-minute Manufacturing Opportunity Scan to identify your hidden capacity and get a tailored diagnostic roadmap.

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Ieva Kalve

Ieva Kalve

Associate Consultant

I believe that it is healthy laziness that moves the world and business forward, and I am always ready to help find the most effective and appropriate solutions concerning strategic and change management, as well as various efficiency solutions in office work.

As a practicing consultant in Latvia, I already have 20 years of experience in various fields related to the optimization of organizational management:

  • I can help with advice on implementing the Balanced Scorecard system,
  • I have experience in creating IT and document management system modernization strategies,
  • I am a certified European ergonomist, and therefore we can work together on modern office solutions that both increase work efficiency and create comfortable and health-friendly workplaces.

 

I am constantly updating my knowledge both informally – following everything new in my areas of competence, and also formally: I have master’s degrees in pedagogy, economics, nutrition science, and modeling of sociotechnical systems. In 2021, I was a full-time student again for 1 semester – at the University of Buffalo (USA).

It is this unique “set” that allows me to view various processes, trends, and organizational needs holistically, offering realistic and at the same time modern solutions.

I also share my experience with students of various Latvian universities, I have given lectures in Lithuania, Germany, and Moldova as part of the Erasmus+ program, as well as participated in the international Sail program.

I also like to conduct corporate training.

Antoine

Antoine Hauger

ASSOCIATE CONSULTANT

Antoine is a marketing enthusiast with a deeper understanding of digital marketing.  

Having worked for SMEs and international groups, Antoine has gained deeper online marketing (B2B & B2C) experience in various industries like retail, automotive and software.

Being a Partner and Marketing Manager at a global software vendor in the open source segment enabled Antoine, on the one hand, to consult digital agencies to build up and extend relationships, increasing their client base and improving customer experience. And on the other hand, to build up his global marketing competencies (E-Mail/Social Media/Content/Event).

In his new role as Partner Marketing Manager, Antoine is responsible for the strategic & operative rollout of the partner marketing program to its worldwide partner network of 150+ members.