Express Capacity Audit

OEE Capacity Lock Scan

Uncover Hidden Plant Output & Eliminate EBITDA Frictions Draining Your Margin.

OEE Line Capacity Audit
The Cost of Unchecked Line Losses

Impact Up To 20% of Total Plant Capacity

Micro-stoppages, speed drops, and extended changeovers silently erode unit margins before products ever leave the Gemba.

✔ Translates line downtime directly into Gross Margin per Unit ($/unit) and annual EBITDA leaks.
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Availability

Isolates setups, changeovers, and unplanned downtime.

⚙️

Performance

Pinpoints speed reductions and micro-stoppages in floor flow.

♻️

Quality

Calculates exact dollar drain from scrap, rework, and yield loss.

OEE & EBITDA CAPACITY SCANNER

LIVE PREVIEW

Enter macro financial estimates to calculate unit margin and capacity loss.

$2.5 M
34.0 %
120,000 units
15.0 %

Calc. Margin / Unit

$7.08 / unit

Estimated OEE

65.9 %

Annual EBITDA Leak

$220,896 / yr

[OEE & MARGIN SIGNAL DETECTED] > Unit Gross Margin calculated: $7.08/unit ($850k Total Margin / 120k Units). > Capacity lock detected: 31,200 unmanufactured units/yr = $220,896 EBITDA leak. > Upload line CSV data to isolate line-by-line shift bottleneck.

Trusted by Operations Leaders

"Very detailed, timely, and met all expectations in regards to requested capacity recovery."

Plant Operations Director

Global Food & Beverage Sector

"Extremely knowledgeable and focused on delivering excellent work. Uncovered hidden capacity in weeks."

Managing Director

Logistics & Packaging Sector

Need a custom executive proposal or on-site audit?

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Ieva Kalve

Ieva Kalve

Associate Consultant

I believe that it is healthy laziness that moves the world and business forward, and I am always ready to help find the most effective and appropriate solutions concerning strategic and change management, as well as various efficiency solutions in office work.

As a practicing consultant in Latvia, I already have 20 years of experience in various fields related to the optimization of organizational management:

  • I can help with advice on implementing the Balanced Scorecard system,
  • I have experience in creating IT and document management system modernization strategies,
  • I am a certified European ergonomist, and therefore we can work together on modern office solutions that both increase work efficiency and create comfortable and health-friendly workplaces.

 

I am constantly updating my knowledge both informally – following everything new in my areas of competence, and also formally: I have master’s degrees in pedagogy, economics, nutrition science, and modeling of sociotechnical systems. In 2021, I was a full-time student again for 1 semester – at the University of Buffalo (USA).

It is this unique “set” that allows me to view various processes, trends, and organizational needs holistically, offering realistic and at the same time modern solutions.

I also share my experience with students of various Latvian universities, I have given lectures in Lithuania, Germany, and Moldova as part of the Erasmus+ program, as well as participated in the international Sail program.

I also like to conduct corporate training.

Antoine

Antoine Hauger

ASSOCIATE CONSULTANT

Antoine is a marketing enthusiast with a deeper understanding of digital marketing.  

Having worked for SMEs and international groups, Antoine has gained deeper online marketing (B2B & B2C) experience in various industries like retail, automotive and software.

Being a Partner and Marketing Manager at a global software vendor in the open source segment enabled Antoine, on the one hand, to consult digital agencies to build up and extend relationships, increasing their client base and improving customer experience. And on the other hand, to build up his global marketing competencies (E-Mail/Social Media/Content/Event).

In his new role as Partner Marketing Manager, Antoine is responsible for the strategic & operative rollout of the partner marketing program to its worldwide partner network of 150+ members.